Re: Marinha dos EUA
Enviado: Ter Jun 02, 2009 5:52 am
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http://www.navytimes.com/news/2009/06/n ... s_060109w/Weld inspector’s lies may affect 9 ships
Welds on the Virginia-class submarine North Carolina and seven other subs will be reinspected.
By Christopher P. Cavas - Staff writer
Posted : Monday Jun 1, 2009 16:48:42 EDT
More than 10,000 welded joints on at least eight submarines and a new aircraft carrier might need to be reinspected after the discovery by Northrop Grumman Shipbuilding that one of its inspectors had falsified inspection reports.
According to an internal report obtained by Navy Times, the issue came to light May 14, when a welding inspector at the company’s Newport News, Va., shipyard told a supervisor that a fellow inspector was initialing welds as “OK” without performing the inspections. Confronted by the supervisor, the offending inspector admitted to falsifying three weld inspections, all that same day.
Company officials rapidly began an internal investigation and notified the Navy’s supervisor of shipbuilding of the situation, according to the report. On May 20, the Naval Criminal Investigative Service began its own investigation.
Northrop Grumman declined to reveal the employee’s name, citing the ongoing personnel investigation. A company official did say May 28 that the employee initially had been suspended, then fired.
According to the report, a quick company review of the inspector’s work showed that 12 other joints inspected by the employee that evening were satisfactory. But the ramifications of the falsified inspections rapidly grew beyond a single night’s work.
“We have to go back and check everything this guy has ever touched,” said one industrial source.
The employee had been certified to perform inspections in June 2005 and, according to the report, a review of the shipyard’s welding database showed that in the ensuing four years he inspected and signed off on more than 10,000 structural welding joints on at least nine ships.
Company officials said May 27 that the investigation of the employee’s work could mean that all the joints would need reinspection or re-evaluation.
3 ships in service
According to the report, the ships worked on by the inspector included the Virginia-class nuclear attack submarines North Carolina, New Hampshire, New Mexico, Missouri, California, Mississippi, Minnesota and John Warner, and the aircraft carrier George H.W. Bush. Bush, North Carolina and New Hampshire are in service; the other subs are in various states of construction at Newport News and at the General Dynamics shipyards in Groton, Conn., and Quonset, R.I.
The two shipbuilders share equally in building the submarines. Each shipyard builds specific sections of the submarines and transports the sections to the other yard. The shipbuilders alternate in assembling the hulls.
The inspector performed most of his work on the New Mexico (2,133 welds inspected), Missouri (3,169), California (2,002) and Mississippi (2,177). The employee inspected only 23 welds on New Hampshire and two on North Carolina.
A little more than 10 percent of the submarine welds were hull integrity, or SUBSAFE, joints involving critical parts.
The inspector also performed 229 piping joint inspections on submarines.
There are many thousands of welds on each 7,800-ton submarine — more then 300,000, according to an Electric Boat Best Manufacturing Practices Web site.
But making sure that welding work is done correctly can be a matter of life and death.
“People take this really, really seriously,” said one industry source. “Why? Because people don’t want another Thresher. Nobody takes a chance.”
The submarine Thresher sank in April 1963 when it was forced to dive below its crush depth and the hull imploded. All 129 men aboard the sub perished.
“The quality of our work is something we take very seriously,” Northrop spokeswoman Margaret Mitchell-Jones said in a May 28 statement to Navy Times.
Previous problems
Newport News is still smarting from a welding filler issue that arose in fall 2007. Shipyard workers had used the wrong type of welding filler material on many pipe welds, and the company and the Navy were forced to re-examine a number of submarines, aircraft carriers and surface ships built or repaired at the shipyard. Northrop changed a number of workshop practices as a result.
Both the Navy and Northrop Grumman emphasize that there is no relation between the weld filler issue and the latest problem with the inspector.
Northrop Grumman has developed an inspection plan of the offending inspector’s work that will focus on hull integrity and SUBSAFE joints as a priority, followed by non-SUBSAFE joints, according to the internal report.
The nature of the NCIS investigation is unclear.
“I can confirm that NCIS is investigating allegations made against a weld inspector, but I cannot get into case specifics,” NCIS spokesman Ed Buice wrote in a May 28 e-mail to Navy Times. “NCIS does not comment on the details of ongoing investigations.”